ESP32-based sensor and motor boards form the physical intelligence of the RVM through weighing / bin level / current monitoring. Communicates with industrial motor drives over Modbus RTU; integrates into the manufacturer's machine without writing an additional control layer.
Our control boards read signals from physical sensors inside the manufacturer's RVM and command motor drives. Our ESP32-based architecture processes weighing, bin level, current monitoring and safety signals at low latency. Communicates with industrial motor drives via Modbus RTU.
No need to develop an additional board or write embedded software on the manufacturer side. Boards are delivered with ready firmware; firmware is updated OTA in the field. Continuous field-data feedback informs firmware improvements.
Collects all physical measurements inside the RVM and delivers them to the manufacturer's system in standard format.
Commands industrial motor drives via Modbus RTU, reports motor status and error codes back to the manufacturer.
If a software lockup occurs in the microcontroller, the hardware watchdog automatically resets the system. Thread-safe critical sections safely handle concurrent sensor reading and command processing.
The motor is stopped immediately when the current threshold is exceeded during a jam. Power-off is also triggered when the service cover is opened — operator intervention is performed safely.
New firmware versions are distributed remotely to the manufacturer's fleet. No field visit or USB update required; the manufacturer's service cost goes down.
Compatible with common industrial motor drives via the Modbus RTU protocol. Error code decoding and remote diagnostics route service teams correctly.
For machines designed from scratch, takes the electronics and embedded software burden; the manufacturer focuses on mechanics and UX.
Replaces legacy electronics in deployed units; brings modern Modbus RTU and OTA update capabilities.
Operates in the same coordination logic as Crushing & Compaction, AI Vision and Barcode Reading; single-supplier integration.
Counter signals, status codes and transaction timestamps are produced in a format aligned with regulatory reporting requirements.
Delivered in standard industrial card format; mounted in the electrical cabinet of the RVM panel. Card dimensions and mount hole patterns can be tailored to the manufacturer.
Industrial supply + Modbus RTU connection + sensor I/O lines. The manufacturer only needs to pull the supply and data lines; the necessary protection circuitry on the board is standard.
Boards ship with ready firmware; no embedded development is needed on the manufacturer side. New versions are distributed via OTA. Board status optionally flows into the Remote Monitoring & Diagnostics software.
Pin maps, electrical specifications, Modbus register lists, firmware architecture, OTA update protocol and the list of compatible motor drive models are shared with NDA-signed manufacturers via a product-specific datasheet.
Describe your need, and our technical team will start the NDA process and share a product-specific datasheet and integration document with you.
Tell us your component need →